Info about becoming a Brick Mason

Significant Points

* Job opportunities are expected to be good, especially for those with restoration skills.
* Some entrants learn informally on the job, but apprenticeship programs provide the most thorough training.
* The work is usually outdoors and involves lifting heavy materials and working on scaffolds.
* About 27 percent of brickmasons, blockmasons, and stonemasons were self-employed.

Brickmasons, blockmasons, and stonemasons create attractive, durable surfaces and structures. For thousands of years, these workers have built buildings, fences, roads, walkways, and walls using bricks, concrete blocks, and natural stone. The structures that they build will continue to be in demand for years to come.

The work varies in complexity, from laying a simple masonry walkway to installing an ornate exterior on a highrise building. Workers cut or break the materials used to create walls, floors, and other structures. Once their building materials are properly sized, they are laid with or without a binding material. Workers use their own perceptions and a variety of tools to ensure that the structure meets the desired standards. After they finish laying the bricks, blocks, or stone, the workers clean the finished product with a variety of cleaning agents.

Brickmasons and blockmasons—who often are called simply bricklayers—build and repair walls, floors, partitions, fireplaces, chimneys, and other structures with brick, precast masonry panels, concrete block, and other masonry materials. Some brickmasons specialize in installing firebrick linings in industrial furnaces.

When building a structure, brickmasons usually start in the corners. Because of the precision needed, corners are time-consuming to erect and require the skills of experienced bricklayers. To lay the brick, brickmasons spread a bed of mortar (a mixture of cement, lime, sand, and water) with a trowel (a flat, bladed metal tool with a handle), place the brick on the mortar bed, and press and tap the brick into place. Depending on blueprint specifications, brickmasons either cut bricks with a hammer and chisel or saw them to fit around windows, doors, and other openings. Mortar joints are then finished with jointing tools for a sealed, neat, uniform appearance. Although brickmasons typically use steel supports, or lintels, at window and door openings, they sometimes build brick arches, which support and enhance the beauty of the brickwork.

Refractory masons are brickmasons who specialize in installing firebrick and refractory tile in high-temperature boilers, furnaces, cupolas, ladles, and soaking pits in industrial establishments. Most of these workers are employed in steel mills, where molten materials flow on refractory beds from furnaces to rolling machines. They also are employed at oil refineries, glass furnaces, incinerators, and other locations requiring high temperatures during the manufacturing process.

After a structure is completed there is often work that still needs to be done. Pointing, cleaning, and caulking workers can be the final workers on a job or the primary workers on a restoration project. These workers usually replace bricks or make repairs to brickwork on older structures where mortar has come loose. Special care is taken not to damage the main structural integrity or the bricks, blocks, or stone. Depending on how much mortar is being replaced, it may take several applications to allow the new mortar to cure properly. After laying the new bricks, the workers use chemicals to clean the brick and stone to give the structure a finished appearance.

Stonemasons build stone walls, as well as set stone exteriors and floors. They work with two types of stone—natural-cut stone, such as marble, granite, and limestone; and artificial stone, made from concrete, marble chips, or other masonry materials. Masons use a special hammer and chisel to cut stone. They cut stone along the grain to make various shapes and sizes, and valuable pieces are often cut with a saw that has a diamond blade. Stonemasons often work from a set of drawings in which each stone has been numbered for identification. Helpers may locate and carry these prenumbered stones to the masons. A derrick operator using a hoist may be needed to lift large stone pieces into place.

When building a stone wall, masons set the first course of stones into a shallow bed of mortar. They then align the stones with wedges, plumb lines, and levels, and work them into position with various tools. Masons continue to build the wall by alternating layers of mortar and courses of stone. As the work progresses, masons remove the wedges, fill the joints between stones, and use a pointed metal tool, called a tuck pointer, to smooth the mortar to an attractive finish. To hold large stones in place, stonemasons attach brackets to the stones and weld or bolt these brackets to anchors in the wall. Finally, masons wash the stones with a cleansing solution to remove stains and dry the mortar.

When setting stone floors, which often consist of large and heavy pieces of stone, masons first use a trowel to spread a layer of damp mortar over the surface to be covered. They then use crowbars and hard rubber mallets for aligning and leveling to set the stone in the mortar bed. To finish, workers fill the joints and clean the stone slabs.

Some masons specialize in setting marble, which, in many respects, is similar to setting large pieces of stone. Brickmasons and stonemasons also repair imperfections and cracks and replace broken or missing masonry units in walls and floors.

Most nonresidential buildings are now built with walls made of some combination of any of the following: concrete block, brick veneer, stone, granite, marble, tile, and glass. In the past, masons doing nonresidential interior work mainly built block partition walls and elevator shafts, but because many types of masonry and stone are used in the interiors of today’s nonresidential structures, these workers now must be more versatile. For example, some brickmasons and blockmasons now install structural insulated concrete units and wall panels. They also install a variety of masonry anchors and other masonry-associated accessories used in many highrise buildings.

Work environment. Brickmasons, blockmasons, and stonemasons usually work outdoors; in contrast to the past when work slowed down in the winter months, new processes and materials are allowing these masons to work in a greater variety of weather conditions. Masons stand, kneel, and bend for long periods and often have to lift heavy materials. Common hazards include injuries from tools and falls from scaffolds, but these can often be avoided when proper safety equipment, such as a hardhat, is used and when proper safety practices are followed.

Many workers work a standard 40-hour week. Some, however, do work more. Earnings for workers in the construction trades can be reduced on occasion when poor weather and slowdowns in construction activity decrease the amount of time the laborers can work.

Some brickmasons, blockmasons, and stonemasons pick up their skills informally, observing and learning from experienced workers. Many others receive initial training in vocational education schools or from industry-based programs common throughout the country. Others complete an apprenticeship, which provides the most thorough training.

Education and training. Individuals who learn the trade on the job usually start as helpers, laborers, or mason tenders. These workers carry materials, move or assemble scaffolds, and mix mortar. When the opportunity arises, they learn from experienced craftworkers how to mix and spread mortar, lay brick and block, or set stone. They also may learn restoration skills such as cleaning, pointing, and repointing. As they gain experience, they learn more difficult tasks and make the transition to full-fledged craftworkers. The learning period usually lasts longer for workers who learn the trade on the job than for those who have already been trained in an apprenticeship program. Registered apprenticeship programs usually last between 3 and 4 years.

Some workers learn the trade at technical schools that offer masonry courses. Entrance requirements and fees vary depending on the school and who is funding the program. Some people take courses before being hired, and some take them later as part of on-the-job training.

Apprenticeships for brickmasons, blockmasons, and stonemasons usually are sponsored by local union-management joint apprenticeship and training committees, local contractors, or trade associations. Apprenticeship programs usually require 3 to 4 years of on-the-job training, in addition to a minimum of 144 hours of classroom instruction each year in blueprint reading, mathematics, layout work, sketching, and other subjects. In the coming years, the focus of apprenticeships is likely to change from time served to demonstrated competence. This may result in apprenticeships of shorter average duration. Applicants for apprenticeships must be at least 17 years old and in good physical condition. A high school diploma is preferable, especially with courses in mathematics, mechanical drawing, and general shop.

Apprentices often start by working with laborers: carrying materials, mixing mortar, and building scaffolds for about a month. Next, apprentices learn to lay, align, and join brick and block. They may also learn to work with stone and concrete, which is important when using other masonry materials.

Bricklayers who work in nonresidential construction usually work for large contractors and receive well-rounded training—normally through an apprenticeship in all phases of brick or stone work. Those who work in residential construction usually work for small contractors and specialize in only one or two aspects of the job.

Other qualifications. The most desired qualities in workers are dependability and a strong work ethic. Knowledge of basic math, including measurement, volume, mixing proportions, algebra, plane geometry, and mechanical drawing are important in this trade.

Advancement. With additional training and experience, brickmasons, blockmasons, and stonemasons may become supervisors for masonry contractors. Some eventually become owners of businesses and may spend most of their time as managers. Others move into closely related areas such as construction management or building inspection. Many unionized Joint Apprenticeship and Training Committees offer “life-long learning” through continuing education courses that help those members who want to advance their technical knowledge and their careers.
Employment About this section

Brickmasons, blockmasons, and stonemasons held 160,200 jobs in 2008. The vast majority were brickmasons and blockmasons. Workers in these crafts are employed in building construction or by specialty trade contractors.

About 27 percent of brickmasons, blockmasons, and stonemasons were self-employed. Many of the self-employed are contractors who work on small jobs, such as patios, walkways, and fireplaces.
Job Outlook About this section

Brickmasons, blockmasons, and stonemasons should see as fast as average growth as the construction industry responds to the needs of a growing population. Job prospects should be better for workers with more thorough training who can work on complex structures.

Employment change. Jobs for brickmasons, blockmasons, and stonemasons are expected to increase by 12 percent over the 2008–18 decade, as fast as the average for all occupations, as the rising population will create a need for schools, hospitals, apartment buildings, and other structures. Also stimulating demand for workers will be the need to build more energy-efficient industrial facilities and office buildings (some of which may be made from brick) and to restore a growing number of old brick buildings. Moreover, the Federal Government has indicated a willingness to spend more on repairing schools and on making government buildings more energy efficient, which should have a positive impact on the construction industry in general.

Because of demographic forces, the residential housing market is expected to eventually pick up again. Brick exteriors and, particularly, stone should remain popular, reflecting a growing preference for durable exterior materials requiring little maintenance. There is also an increased demand for durable homes that incorporate brick or stone in hurricane-prone areas.

Job prospects. Job opportunities for brickmasons, blockmasons, and stonemasons are expected to be in rough balance over the 2008–18 period as laid-off workers and a reduced level of construction help balance out a need for skilled brickmasons, blockmasons, and stonemasons. The masonry workforce is growing older, and a large number of masons are expected to retire over the next decade, which will create many job openings. Applicants who take masonry-related courses at technical schools will improve their job prospects.

Employment of brickmasons, blockmasons, and stonemasons, like that of many other construction workers, is sensitive to changes in the economy. When the level of construction activity falls, workers in these trades can experience periods of unemployment. On the other hand, shortages of workers may occur in some areas during peak periods of building activity. Ongoing, however, is the need to repair and restore a large number of aging masonry buildings. This work will increase opportunities for workers with these types of skills.

New concerns over the costs of heating and cooling buildings of all types has led to a need to train construction workers of all types, including brickmasons, blockmasons, and stonemasons, in the emerging field of green construction. Contractors familiar with this burgeoning area will have better job opportunities in the future.
Projections Data About this section

Median hourly wages of brickmasons and blockmasons in May 2008 were $21.94. The middle 50 percent earned between $16.77 and $28.46. The lowest 10 percent earned less than $13.26, and the highest 10 percent earned more than $35.63. In the two industries employing the largest numbers of brickmasons and blockmasons in May 2008—the foundation, structure, and building exterior contractors industry and the nonresidential building industry—median hourly wages were $21.71 and $23.84, respectively.

Median hourly wages of wage and salary stonemasons in May 2008 were $18.17. The middle 50 percent earned between $14.31 and $23.72. The lowest 10 percent earned less than $11.63, and the highest 10 percent earned more than $31.87.

Apprentices or helpers usually start at about 50 percent of the wage rate paid to experienced workers. Pay increases as apprentices gain experience and learn new skills. Employers usually increase apprentices’ wages about every 6 months on the basis of specific advancement criteria.

About 18 percent of brickmasons, blockmasons, and stonemasons were members of unions, mainly the International Union of Bricklayers and Allied Craftsworkers.

Brickmasons, blockmasons, and stonemasons combine a thorough knowledge of brick, concrete block, stone, and marble with manual skill to erect attractive, yet highly durable, structures. Workers in other occupations with similar skills include:

Disclaimer:

Links to non-BLS Internet sites are provided for your convenience and do not constitute an endorsement.

For details about apprenticeships or other work opportunities in these trades, contact local bricklaying, stonemasonry, or marble-setting contractors; the Associated Builders and Contractors; a local office of the International Union of Bricklayers and Allied Craftsworkers; a local joint union-management apprenticeship committee; or the nearest office of a State employment service or apprenticeship agency. Apprenticeship information is also available from the U.S. Department of Labor’s toll-free helpline: (877) 872-5627 and online at http://www.doleta.gov/OA/eta_default.cfm

For general information on apprenticeships and how to get them, see the Occupational Outlook Quarterly article “Apprenticeships: Career training, credentials—and a paycheck in your pocket,” online at http://www.bls.gov/opub/ooq/2002/summer/art01.pdf and in print in many libraries and career centers.

For information on training for brickmasons, blockmasons, and stonemasons, contact:

* Mason Contractors Association of America, 33 South Roselle Rd., Schaumburg, IL 60193. Internet: http://www.masoncontractors.org
* National Association of Home Builders, Home Builders Institute, 1201 15th St. NW., Washington, DC 20005. Internet: http://www.hbi.org

For information about training, including a credential in green construction, contact:

* International Union of Bricklayers and Allied Craftworkers, 620 F St. NW., Washington, DC 20004. Internet: http://www.bacweb.org
* National Center for Construction Education and Research, 3600 NW. 43rd St., Bldg. G, Gainesville, FL 32606. Internet: http://www.nccer.org

For general information about the work of bricklayers, contact:

* International Masonry Institute National Training Center, The James Brice House, 42 East St., Annapolis, MD 21401. Internet: http://www.imiweb.org
* Associated General Contractors of America, Inc., 2300 Wilson Blvd., Suite 400, Arlington, VA 22201. Internet: http://www.agc.org
* National Concrete Masonry Association, 13750 Sunrise Valley Dr., Herndon, VA 20171-4662. Internet: http://www.ncma.org